When is 3-axis milling enough?
For accessible top-facing pockets, holes and profiles, 3-axis milling may be a simpler choice. Features on other faces can still be machined by re-fixturing the part. The key question is whether those setups preserve the required relationships between critical surfaces.
When should 5-axis be reviewed?
Features on multiple angled faces, compound surfaces or restricted tool access may benefit from 5-axis machining. Fewer setups can help datum control, but do not automatically make every feature more accurate or every job cheaper. Machine travel, tool reach, fixture access, programming and inspection must all be reviewed for the actual CAD model.


